Dimensional Engineer, Body in White, Semi

The Dimensional Engineer is a hands-on and analytical role responsible for supporting dimensional quality and body accuracy within the Body in White (BIW) shop throughout the product lifecycle. This position focuses on applying dimensional standards, performing measurement and data analysis, and supporting dimensional improvements to achieve fit, finish, craftsmanship, and functional requirements.

The Dimensional Engineer collaborates closely with Manufacturing, Quality, Sustaining Engineering, Controls, Maintenance, Metrology, and other cross-functional teams. The role includes performing dimensional investigations and supporting Design, Process, and Manufacturing groups to validate part quality and tooling or setup changes. This position requires reviewing manufacturing processes, current build quality, and part and assembly designs to identify variation, support root cause investigations, and help implement corrective and preventive actions.

This role requires strong mechanical aptitude, attention to detail, and the ability to balance shop-floor support with data-driven analysis to maintain and improve BIW dimensional performance.

• Analyze BIW part and assembly measurement data using dimensional software tools (e.g., CM4D, Polyworks, Dataloop) and perform dimensional investigations to identify sources of variation and support root cause analysis
• Support Design, Process, and Manufacturing teams in validating part quality, tooling changes, and setup modifications
• Create and review dimensional reports based on design requirements and tolerance reviews; prepare presentations summarizing dimensional trends, risks, and recommended actions for cross-functional teams
• Provide daily production support for dimensional and quality concerns, assisting with short- and long-term countermeasures
• Support development, execution, and improvement of dimensional control plans and PFMEAs for BIW processes
• Conduct and analyze Gauge R&R, correlation, and linearity studies on measurement equipment; support gauge, fixture, and checking aid setup, qualification, and validation
• Assist in dimensional stack-up analysis and variation reduction initiatives within the BIW shop
• Participate in root cause analysis and 8D problem-solving activities related to dimensional issues; work with Metrology to ensure measurement data meets control plan requirements
• Support validation of new measurement equipment to meet dimensional standards and assist in maintaining geo accessories, fixtures, shims logs, change logs, and other dimensional documentation
• Support new product launches, line modifications, and continuous improvement activities within BIW

• Degree in Mechanical Engineering, Manufacturing Engineering, or equivalent experience
• 3+ years of experience in dimensional engineering, manufacturing engineering, or quality engineering, preferably in a BIW or automotive manufacturing environment
• Working knowledge of GD&T principles, datum strategies, and tolerance analysis
• Hands-on experience with dimensional measurement systems (stationary or portable CMMs, laser trackers, 3D scanners)
• Experience with dimensional data analysis and reporting tools (CM4D, Polyworks, or equivalent)
• Ability to read and interpret mechanical drawings and experience with CAD tools (CATIA preferred)
• Strong analytical and problem-solving skills with a quality-focused mindset
• Effective written and verbal communication skills and ability to present technical information clearly
• Mechanical aptitude and hands-on experience supporting tooling, fixtures, or production equipment
• Ability to work effectively in a fast-paced, cross-functional manufacturing environment and willingness to support off-shift, launch, or weekend activities as required by production needs

Along with competitive pay, as a full-time Tesla employee, you are eligible for the following benefits at day 1 of hire:

• Aetna PPO and HSA plans > 2 medical plan options with $0 payroll deduction
• Family-building, fertility, adoption and surrogacy benefits
• Dental (including orthodontic coverage) and vision plans, both have options with a $0 paycheck contribution
• Company Paid (Health Savings Account) HSA Contribution when enrolled in the High Deductible Aetna medical plan with HSA
• Healthcare and Dependent Care Flexible Spending Accounts (FSA)
• 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits
• Company paid Basic Life, AD&D, short-term and long-term disability insurance
• Employee Assistance Program
• Sick and Vacation time (Flex time for salary positions), and Paid Holidays
• Back-up childcare and parenting support resources
• Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance
• Weight Loss and Tobacco Cessation Programs
• Tesla Babies program
• Commuter benefits
• Employee discounts and perks program